The shape of things ...........

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Stan Hillis
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The shape of things ...........

Post by Stan Hillis »

I have decided to post this project that I did recently, mostly to get some constructive criticism, but also just for the fun of it. I bought a 30" 12 ga. Sterly ejector several years ago from a member who lives in California. It is just a good shooter, and I shot it well. But, the buttstock had been replaced with a good, solidly inlet straight-grained restock. It was not Fox shaped at all, being way larger than original, having a slightly flared grip, and original type buttplate, and wore a much lighter color than the forend wood. I used it a few times, but always looked at it longingly, wishing it had a more original looking buttstock. The forend wood is original to the gun, but was much darker than the restocked butt. So, I decided to take the rasps, files and sandpaper to the buttstock and try to make it look more "Foxy". Here's some pics of the process.

An original Philly Sterly on top and the patient about to undergo surgery on the bottom:

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After beginning to take wood off in order to get it closer to Fox size and shape:

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When I put the two pieces together it was very apparent that I had my work cut out for me in trying to match the color. Notice that the forend wood has been deoiled and the checkering recut, with the diamonds pointed up. It was not stained ... that is the natural wood color. A line has also been scribed to square up the butt and get it the right length to accept a Hawkins pad, and end up being the right LOP for me:

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Well, staining began on the buttstock, with one eye on the forend wood at all times. After three light coats of one color Minwax stain, one coat of another, then a final coat of the first color again, here's the two pieces together for comparison. Pretty close, I thought:

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I designed a pattern for the grip, reminiscent of the early Sterlingworth pattern, cut it out of paper (R and L), and boxed the buttstock and pattern and sent it off to my checkering lady in Montana. I wanted it done in the same number of lines per inch as original. I forgot to tell her to put a line border on it, and didn't even realize it until it came back from her. She did a really good job, I thought, and the pattern is a mirror image right and left. I don't think it looks too bad without the border. Nobody would ever mistake it for an original buttstock anyway. New checkering, diamonds still pointed up:

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I began formulating a plan for the gip cap. I got an early style Fox cap from Jason Barden, and realized it was too small to cover the slightly larger size of my grip end. I cut a piece out of a black buttstock spacer that would be large enough to cover the wood properly, and epoxied it to the underside of the Fox grip cap. After some careful shaping and coloring it turned out good. It looks original, except for the extra "step down" in the base. Sorry this one is out of focus:

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So, after the diamonds were flat-topped using a fine riffler file, the checkering was carefully stained to bring it nearer to color, without getting it too dark which is easy to do. A light amount of finish was brushed on the checkering to toughen it up and blend everything in, an original red Hawkins was ground for the butt, and it was all reassembled. The finished product. I think it looks a lot "Foxier", and it fits me to a "T". With a few years' honest usage wear on it, it will look even more at home, I think. What say the brethren?

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SRH
Last edited by Stan Hillis on Sat Dec 12, 2020 9:50 pm, edited 1 time in total.
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Jeff S
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Re: The shape of things ...........

Post by Jeff S »

Well... it looks nice and you should be proud of your workmanship. You are obviously more talented, and braver, than I am.
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Re: The shape of things ...........

Post by jolly bill »

Stan Hillis wrote: What say thee brethren? SRH
Stan, I'd say you did a fantastic job. Quite a project well thought out and executed. And a great job with your pictures along the way.

Thanks for posting.

Jolly
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Re: The shape of things ...........

Post by vaturkey »

Yep, thanks for posting. Its amazing the talent some folks have. I have zero doubt I could really screw that up to a level never seen before.
Stan Hillis
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Re: The shape of things ...........

Post by Stan Hillis »

Thanks guys. I appreciate it. I know is not to Fox "specs". I purposely did that because there are features on an original Sterly buttstock, of the era this gun was built, that can be improved upon, IMO, with very little effort and expense .....things like the flutes I added at the nose of the comb, the slightly larger area of coverage of the checkering, and the little extra "point" on the rear side of the checkering reminiscent of the real early guns,etc. What I wanted was a general Fox look, not an exact reproduction. Since the gun had already had it's chokes somewhat opened, and had been proof marked in England, we were far from any sense of originality anyway.

I posted these several years ago, but here's another shot of the barrel flats, showing the "graffiti" :P :

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I'm not looking for all compliments, now. Would someone with stock shaping experience please point out any shortcomings? We improve by correcting our previous errors. An old friend of mine, long gone, once told me to strive to make every gun I did look better than the last one. Not bad advice, eh?

SRH
Last edited by Stan Hillis on Tue Mar 09, 2021 8:09 pm, edited 1 time in total.
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Re: The shape of things ...........

Post by Jim Cloninger »

Stan, you do good work! Are you going to use this gun for ducks?
Jim
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Re: The shape of things ...........

Post by Mike of the Mountain »

Looks good Stan. Hope you have many a season taking game with "your" project gun!
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Re: The shape of things ...........

Post by fox-admin »

Perfect!!!
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Re: The shape of things ...........

Post by scaupman »

Nice Job Stan.

Was that grip checkering style only used on the SW pin guns?
Stan Hillis
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Re: The shape of things ...........

Post by Stan Hillis »

Thanks again.

Yes, Jim, I will give her a whirl on woodies. It's hard for me not to use my HE when I make the pilgrimages to the L'Anguille, White and Cache Rivers each year in Arkansas, but we'll see. The right barrel's choke has been opened to .006", which will work extremely well for close in woodies. It will also get tried out on clays, but I will have to get used to that skeet choke. I almost never use anything that open for clays, or anything else save quail.

Alan, as near as I can tell from Dave's catalog pictures he has posted in the past it changed about 1912-13. I like it. I think it gives the grip a little more character.

I have another set of 28" barrels I bought from Frank a few months ago that look, upon preliminary measurements, to be able to be fitted fairly easily to this gun. My plans are to do so sometime in the future, thus giving it even more versatility.

SRH
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Re: The shape of things ...........

Post by birdawg »

Nice work!
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Re: The shape of things ...........

Post by Fin2Feather »

Looks great Stan! A job to be proud of!
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Re: The shape of things ...........

Post by MARSHFELLOW »

nice job Stan.....you've got some nice skill.
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Re: The shape of things ...........

Post by simcgunner »

Nice job Stan.
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Re: The shape of things ...........

Post by fullchoke16 »

Really like that style of grip cap. A detail often over looked. Well Done Stan.
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